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Plants · Twin batching

Two plants. 180 cum/hr. One standard.

Plant A and Plant B run in parallel at Talegaon Dabhade MIDC — the same BHS Sonofen twin-shaft architecture, the same SICOMA control philosophy, one shared aggregate yard and one shared dispatch desk.

  • BHS Sonofen twin-shaft · PLC-weighed · moisture-corrected
  • 180 min discharge guarantee · per IS 456:2000
  • ISO 9001:2015 · BIS · QCI-RMCPS
0 plants Twin batching · parallel run
0 cum/hr Combined nominal output
0 cum/hr each Per-plant rated throughput
0 est. Year Plant A commissioned
Plant walkthrough

Plant A & Plant B, identical in spec.

Same mixer, same controller, same SOP. One is hot-standby while the other is on scheduled maintenance — you don't lose a pour window.

Plant A batching floor at Talegaon Dabhade — twin-shaft mixer and weigh hopper
Plant A · Ambi-A

90 cum/hr BHS Sonofen line.

Twin-shaft BHS Sonofen mixer with a 4-compartment in-line aggregate bin, dedicated silica-fume silo, and a 48 MT SNF admixture tank bank. PLC-controlled with closed-loop moisture correction.

  • Throughput90 cum/hr nominal, twin-shaft output
  • MixerBHS Sonofen · twin-shaft
  • Cement silos4 (OPC + PPC + SRC + silica-fume)
  • Admixture48 MT SNF + retarders + accelerators
Plant B control room at Talegaon Dabhade — batching console and SCADA screens
Plant B · Ambi-B

Same spec, mirrored layout.

Same control philosophy as Plant A with separate weighing hoppers. SICOMA-class twin-shaft, 4-aggregate bin configuration, silica-fume silo, and on-demand chiller for summer pours above 32 °C ambient.

  • Throughput90 cum/hr nominal, twin-shaft output
  • MixerSICOMA-class · twin-shaft
  • Cement silos4 (incl. silica-fume silo)
  • ChillerOn-demand, summer-only operation
Batching process

Aggregate → Cement → Water · Adm → Concrete.

Four steps. One moisture-corrected, PLC-weighed batch. Every step time-stamped against the truck docket.

01

Aggregate

4-compartment bin feeds the weigh hopper. Moisture probe on the sand bin corrects for surface water.

02

Cement

OPC / PPC / SRC weighed from dedicated silos. Silica-fume silo on its own load cell.

03

Water · Adm

Chilled water metered to w/c target. SNF and retarder dosed per mix-card spec.

04

Concrete

Twin-shaft mix → truck chute. Slump and temp signed on delivery challan.

Layout

The yard, on a single schematic.

Aggregate stockyard on the west, twin batching lines in the centre, dispatch and weighbridge on the east.

Kalokhe RMC Talegaon Dabhade plant layout schematic showing aggregate yard, twin batching lines, silos, dispatch and weighbridge
Layout schematic

Ambi MIDC campus — twin-batch footprint.

Aggregate stockyard · crusher feed · 4-compartment bins · twin batching lines · 8 cement silos · dispatch + weighbridge. The plant is laid out so that any single failure can be isolated without bringing the other line down.

Asset register

Every plant-floor asset, on one page.

Asset, spec, quantity. Updated each quarter.

Kalokhe RMC plant assets — register with spec and quantity.
Asset Spec Qty
Batching plants BHS Sonofen twin-shaft · PLC-weighed 2
Twin-shaft mixers 1 per plant · SICOMA-class 2
Aggregate bins 4-compartment in-line 8 (4 per plant)
Cement silos OPC + PPC + SRC + silica-fume 8
Admixture tanks 48 MT SNF bulk + retarder + accelerator 6
Chiller plant 100 TR · on-demand 1
Water storage Borewell + recycled holding tank 2

Book a pour slot or audit the yard.

Plant tours run Tuesdays and Thursdays. We'll pick you up from Talegaon station.