Plants
Batching plants
Twin Schwing-Stetter batching plants, 180 cum/hr combined, BHS Sonofen twin-shaft mixers, dedicated silica-fume silo.
Services
End-to-end concrete production.
Two plants, sixty-three transit mixers, fourteen concrete pumps, a 300 TPH crusher, a QC lab, and a chiller plant. One campus. One dispatch desk. One number to call.
Service overview
Six capabilities, one dispatch.
Everything that touches a pour — from raw-aggregate crushing to the last cube cast at the chute.
Fleet
Transit mixers
63 GPS-tracked trucks — 45 × 10 cum + 18 × 7 cum. Pune's largest privately-owned mixer fleet.
Placement
Concrete pumps
14 pumps · 4 boom placers (36–47 m) + 10 moly pumps including the 1408 HD Super High Power.
Aggregate
Stone crusher
300 TPH three-stage VSI/HSI plant. Closed-loop crushing feeds both internal batching and external dispatch.
Quality
QC lab
In-house compression testing to IS 516:2021, RCPT, sorptivity and water-penetration. Every batch traceable.
Hot weather
Chiller plant
Reynold 120 TR chiller · 60,000 L chilled water storage. Pour temperature ≤ 26°C for mass concrete.
Plant detail
Schwing-Stetter at the floor. BHS Sonofen at the heart.
Each plant features fully automatic, computerised batching with 2.5 cum per batch and 90 cum/hr nominal output. The twin-shaft mixer handles dry, wet, and self-compacting mixes with the same homogeneity envelope.
BHS Sonofen twin-shaft mixer — intensive agitation, fast homogeneity, consistent quality for every batch.
Central mixers
Built for the entire mix-design envelope.
These mixers are the core of our commitment to consistent, uniform quality. They handle every mix type — from dry DLC to highly flowable SCC — with the same efficiency.
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Twin-shaft intensive agitationFast homogeneity, low residual variance between batches.
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2.5 cum batch size2 plants × 90 cum/hr nominal output, 180 cum/hr combined.
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PLC-controlled weigh batchingAudit-trail export for every batch — every truck.
Batching process
Aggregate, cement, water, admixture. In spec, every time.
Our batching process is engineered for one outcome: each load that leaves the gate is within tolerance. Slump, flow, temperature and cube strength are measured and logged against the IS-code envelope.
- Aggregate bins4-compartment with load cells · ±1%
- Cement silosOPC + PPC + Silica Fume dedicated
- Admixture48 MT SNF + retarder dosing
- Discharge time180 min max · IS 456 Cl. 10.3.3
Aggregate → Cement → Admixture → Mixer → Truck → Pump → Pour.
Asset summary
Every machine, on one campus.
Updated each quarter. Numbers are equipment-floor figures, not delivery averages.
| Asset | Make / class | Model | Qty | Note |
|---|---|---|---|---|
| Batching plants | Schwing-Stetter | M2.5 twin-shaft | 2 | 180 cum/hr combined |
| Transit mixers (10 cum) | Bharat Benz / Schwing | 10 cum drum | 45 | GPS-fitted · drum RPM logged |
| Transit mixers (7 cum) | Bharat Benz / Schwing | 7 cum drum | 18 | Tight-site access |
| Total transit mixers | — | — | 63 | 588 cum on the way at any time |
| Boom placers | Putzmeister-class | 36 m × 3, 47 m × 1 | 4 | High-rise slabs, IT campuses |
| Moly pumps | Putzmeister | 1407D × 5, 1407HD × 4, 1408 HD SHP × 1 | 10 | Long horizontal · 1408 HD latest |
| Total concrete pumps | — | — | 14 | Up to 47 m vertical |
| SNF admixture storage | Bulk tanks | SNF + retarder | 48 MT | Daily pH and density checks |
| Silica-fume silo | Dedicated | For HPC / SCC | 1 | High-performance mixes |
| Stone crusher | 3-stage VSI/HSI | 300 TPH | 1 | Closed-loop recirculation |
| Chiller plant | Reynold | 120 TR · 60,000 L | 1 | Mass-concrete temperature |
Need a deployment plan?
Send the grade, the volume, the access constraints. A sales engineer comes back with a concrete-and-pump plan within one working day.